Focus Mastering intermittent

Went up to Focus Mastering Saturday to stamp out an intermittent connection issue in the monitoring section. Doug has 3 sets of speakers to switch between, the massive and recently acquired Duntech Soverign, bookshelf Dynaudio BM5 MK1, and Avantone MixCubes. The speaker output section of his Crookwood Igloo router was no longer making a reliable connection with the DB25 connector.



This problem has happened before since I did the initial signal wiring plant install in 2007 and probably annoyed me more than Doug. Any wiring I do that doesn't last at least 10 years was improperly done initially IMO. It was time to slay the gremlin for good.

The crimps on the male cable end checked out as they had in the past. Reproducing an intermittent issue at will, or at least making it appear more frequently, is the key to tracking down the root cause. In this case, only moving the DB25 body in the Igloo jack would drop signal or cause a little hum-buzz indicating poor pin-socket contact. The socket side of the connector is the panel-mount jack on the Crookwood, whose replacement would have required more down time and a second trip. The solution then, given the extremely small movement required to make/break connection was a little treatment with Stabilant 22.

After treatment at no time did the connection break under movement or other mechanical stress. If it comes back, though, the Crookwood will be the target of my soldering iron.



Naturally after the work we had a listen to the new main speakers. There are no other spaces in the area I'm aware of that have the (low end) response to allow the Sovereigns to extend so low so smoothly. Putting a pair of speakers whose impulse response actually looks as such in lesser spaces would not do justice to their capability. Maybe I created the intermittent for an excuse to listen to them...

Post WW2 electric clock

I like electric clocks. They're as accurate as the 60 Hz they run on and it's easy to tell the cumulative duration of power outages in a given interval. The ticking of the second hand on quartz clocks is annoying to me; the second hand is supposed to sweep, reflecting the continuous nature of incremental time passage.

IIRC from researching this model, it was made around 1947. Now it lives in the White Audio shop where looking at it makes me happy.

Allen & Heath GL4000

The second task at Lincoln Berean was a little cleaning on their 48-channel GL4k. Currently it lives at Monitor World and is about to be tasked with mixing a few more in-ear monitors and a few less wedges.



Work done on this was some cleaning of the open-frame group master faders and re-wetting of a few LED solder joints. Replacement LEDs are on the way for the permanently dark ones.

Incidentally, I've done quite a bit of mixing on this console in its previous life as front-of-house in the old "big" room at Berean, now named "The Chapel" though it still seats 750 (the new room is 2000+). Many weddings and a few live-in-concert albums for Simple Grace, a gospel/bluegrass-singing family. Also one year's Easter drama production where the programmable mute scenes came in handy (though the manual override was essential when the actors got off script...). IIRC this mixer was the first large format console at the church after the obligatory Mackie 24x4 which still won't die.


(no, it's not me, but there needs to be the obligatory bad pic of a sound guy...)

Midas Verona

Because it's the FOH console at Lincoln Berean and inconvenient to take out of service, this was an in situ repair. Aux busses 7 and 8 were reportedly intermittent and hence banned from use (see the "X"s in the second pic).




With the help of Corey Simmons, the head system tech, the trusty $1 Discman-turned-signal-generator was patched into the first 32 channels or so to track down the origin. Amazingly Aux 8 was actually observed to work fine and be low in level with a high-pass. It had the characteristic sound and EQ of a barely-made connection in a ribbon cable somewhere. The right side never exhibited an issue through the testing while the whole left bank of channels would come in and out. Thus, the first place to check was the connections from the master section to the left.

Now, usually such a ribbon cable search involves tipping the whole mixer up 90 degrees, pulling the bottom panel, and a good measure of educated guessing. Midas, however, made this console so the top steel panels could be removed from above without needing to remove anything other than a few screws and fader caps. All the rotary pots come through holes a bit larger than the knobs and therefore do not need removing.



Apparently the original installer needed to open it up for a headphone amp issue and was told (after destroying a few) there's a special tool to unseat the ribbon connectors. This is the only Midas in town I'm aware of, so obtaining the tool wouldn't yet be in White Audio's best interest. With the gauntlet thrown, I went to work on the aux bus ribbon connectors with a few flat-blade jewelers' screwdrivers and small pliers and removed them. My guess is the tool has tabs which open the locking tabs on either side and grip to allow parallel extraction, similar in idea to the tool for extracting after-marked car stereos.

The connector positions are spade-type with a pinching female side. Perfect candidates for a bit of oxidation and lessening pinching force to create intermittent and high-resistance connections. Symptoms I've seen with this setup are of the "It works for a few minutes/hours and then it just goes away" type due to changing temperatures from being powered on.

Testing after putting it back together gave the all-clear. The real test will be for the next Saturday/Sunday services since intermittents only fail at critical times..

Galaxy Audio Hot Spot PA5X140 and PA3

These two small powered monitors are in service at the keyboards at Hillcrest E-Free Church in Seward NE. Each have two inputs and are gain-staged to accept instrument- and mic-level signals. However, they're actually fed the line-level outputs from the keyboards, with the second input coming from the mixer in a music-plus-one monitoring arrangement.

Because the input signals are rather hot, all the gain pots are almost closed off completely, giving only a few degrees of rotation between too-loud and off. It was time to do something about it.


The PA5X140 used a C-law pot with an inverting opamp to get the large gain range needed to handle mic to line-level inputs. One end is the input, the wiper is connected to the inverting input, and the other end is connected to the opamp output. Plotted is the gain-versus-rotation of the stage using a linear pot.

The easy solution was merely to adjust the gain of the power amp from 38 dB down to 18 dB, effectively raising the as-used pot position from 5% to about 30% rotation. With only a single resistor change (next to the 1/4in TS jack), un-modding this unit will be trivial if needed in the future.



The beige-faced Hot Spot is, I believe, an ancient PA3. Even the schematic provided from Galaxy had little in common with the actual PCB. Volume control for the vintage model was the normal attenuator with make-up gain. The smoking gun, though, was the pot marking "104KA" -- a 100k linear pot. Volume controls "feel" best with an exponential R-vs-rotation slope to be linear in dB.

Quick mod #2 was adding a shunt resistor of 10k from wiper to ground to fake loggify. Rod Elliott of Elliott Sound Products calls this A Better Volume Control.

Klark Teknik DN410 parametric EQ

This unit came to me from Lincoln Berean Church where it had been in service as the parametric on the pastor's channel. The story goes that in the middle of a sermon, channel A went silent. Chalking it up to a bad channel, the next time channel B was used and the same thing happened. The installed system in the big room sounds very nice and had so far had no major issues, especially a full silence episode so this unit got black-listed as soon as it was patched around.



I received it in a dismantled state from a "no additional time available to give to this" call from their system tech. He had purchased new switches to replace a few that were a little dirty and said Klark Teknik support suggested re-wetting the vertical 4-position hard soldered connectors between the boards.

Repair was then replacing all the pushbutton switches and re-wetting the vertical connectors. This was done after screwing the boards back together into the A and B modules to avoid having stress on the joints when reassembled. Several of the connections looked possibly broken and a few of them were in fact under tension and released when the solder melted.



Since the problem was likely related to heat and intermittent connections, the only true test is to put it back into service on a "money channel" and tempt Murphy.

Last Sunday I patched it into the pastor's and the (electronic) kick drum channels at my church and tweaked away. In operation, the unit was a bit noisy to have channels enabled with no boost/cut but otherwise was the ticket for those sources. Compared to the Mackie 1604's single swept mid EQ, there was plenty of tweaking room available for a nice kick thump. The ability to narrow the bandwidth of a few EQ sections for the pastor's head-work mic was so much nicer than the mixer EQ's compromise.

Two services worth of music and sermons gave no issues, even under some mechanical stress on the case so everything seems to be good to go.